Plastisol ink is one of the most popular types of ink used in screen printing. It’s favored by professionals and beginners alike for its durability, ease of use, and vibrant colors. Whether you're new to screen printing or looking to expand your knowledge, here’s a simple guide to understanding plastisol ink and how it works in screen printing.

What is Plastisol Ink?

Plastisol ink is a PVC-based ink that doesn’t dry until it is heated. This means you don’t have to worry about the ink drying on your screen, making it easier to work with during the printing process. Once heated to around 320°F (160°C), the ink cures, creating a durable and long-lasting print.

This type of screen printing ink is known for producing vibrant, opaque prints on both light and dark garments. It’s ideal for printing on fabrics like cotton and polyester, making it a go-to choice for screen printing ink in the textile industry.

Why Choose Plastisol Ink for Screen Printing?

There are several advantages to using plastisol ink screen printing:

  • Vibrant Colors: The ink sits on top of the fabric, allowing for bright and bold designs.
  • Durability: Plastisol screen printing ink is long-lasting, with designs that don’t easily fade or crack over time.
  • Ease of Use: Since it doesn’t air dry, you can take your time during the printing process without worrying about the ink drying on the screen.
  • Versatility: Plastisol ink works well on a variety of fabrics and is compatible with most screen printing setups.

How to Print with Plastisol Ink

Printing with plastisol ink is a straightforward process, but there are a few important steps to follow:

  • Prepare Your Screen: Make sure your screen is properly coated with emulsion and fully cured before applying the screen print ink.
  • Apply the Ink: Once your screen is ready, apply the plastisol ink screen printing design using a squeegee. The ink should cover the entire design evenly.
  • Cure the Ink: After printing, you’ll need to cure the plastisol ink by exposing it to heat. This is typically done using a heat press or conveyor dryer. It’s crucial to reach the correct temperature to ensure the ink fully cures and adheres to the fabric.
  • Finishing Touches: Once cured, the print is complete and ready to be worn or sold.

Tips for Success with Plastisol Ink

  • Proper Curing: One of the most important aspects of using plastisol ink is proper curing. If the ink isn’t heated to the right temperature, the print may crack or wash out over time.
  • Thinning the Ink: If the ink is too thick, you can use a reducer to make it easier to work with. However, be careful not to add too much, as it can affect the opacity of the print.
  • Cleanup: Since plastisol ink doesn’t dry on its own, you’ll need to clean your screens with a solvent specifically designed for screen printing ink.

Plastisol Ink vs. Other Screen Printing Inks

While plastisol screen printing ink is the most commonly used, there are other types of inks available, such as water-based inks and discharge inks. Water-based inks penetrate the fabric, creating a softer feel, while discharge inks remove the dye from the fabric, allowing for bright prints on dark garments.

However, plastisol ink screen printing remains a favorite because it’s easier to work with and produces long-lasting, vibrant prints.

Conclusion

Plastisol ink is a reliable and popular choice for screen printers of all levels. Its durability, vibrant colors, and ease of use make it ideal for printing on various fabrics. By following the correct process and taking care during curing, you’ll achieve high-quality prints that last.

Whether you’re new to screen printing or an experienced printer, plastisol screen printing ink is a valuable tool in your printing arsenal. With the right techniques, you can create professional-grade prints that stand the test of time.